How much does it cost to replace a thermocouple on a gas water heater?

Thermocouple – $20 to $150 The thermocouple is an apparatus that senses whether the pilot light is lit and triggers the gas control valve. Repairs typically cost about $150 to have it done professionally, though a new thermocouple itself only costs about $20 on average.

Are thermocouples easy to replace water heater?

It’s easy to replace and a new one costs $5 to $10. Rather than trying to unfasten the thermocouple inside the water heater’s burning chamber, it’s easier to remove the whole burner and thermocouple assembly.

How do I know if my thermocouple is bad on my water heater?

If the pilot lights but the flame goes out as soon as you release the button after holding it for 60 seconds, then the thermocouple is bad. It’s possible to replace the thermocouple without removing the burner assembly, and many repair people do this.

What are the symptoms of a bad thermocouple?

Failed Thermocouple Symptoms

• Signs of contamination on the tube, e.g. discoloration, cracks, or pinholes.
• Signs of wear or corrosion of the wirings, e.g. missing insulation or bare wire.
• Physical damage to the connectors which can have an effect on the reliability of the test reading.

How do you check if a thermocouple is working?

If the thermocouple is working, you should be able to measure 30 to 40 millivolts of voltage at the connection end of the tube when the pilot flame is on. You can test this yourself using a multimeter, but you may need a helper to keep the pilot flame burning while you do it.

How much should a plumber charge to replace a thermocouple?

Thermocouple Replacement Cost Calling a professional plumber to install a new thermocouple should only be up to $150. If you do the work yourself, you will only pay the price of the part which is about $20.

Are hot water heater thermocouples universal?

Universal Thermocouples. Universal thermocouples, as the name implies work on most water heaters. They are available online and in home supply stores for a reasonable cost. The length and the thread type are the two concerns when purchasing one.

Can you clean a thermocouple on a water heater?

Cleaning the thermocouple You can use Emery cloth sandpaper to gently clean any debris or build-up from the end of the thermocouple. If present, you should also clean off any corrosion where the power wire connects to the thermocouple terminal.

What causes thermocouples to go bad?

Changes in temperature can cause regular expansion and contraction in metal, which will cause thermocouples to weaken over time. After enough time, metal fatigue can cause a thermocouple to break. If thermocouples start to give out unusual readings, it may be suffering from metal fatigue.

How do you change a thermocouple in a hot water heater?

How to Replace a Hot Water Heater Thermocouple Step 1: Familiarize Yourself with Your Water Heater Step 2: Access the Thermocouple Step 3: Release the Thermocouple Step 4: Install Replacement Thermocouple Step 5: Re-insert Burner Unit Step 6: Test Water Heater and Finish

How do you change a thermocouple?

The only tool you need to replace a thermocouple is a wrench. Use it to unscrew the connector that holds the thermocouple to the gas valve, then unhook the probe from its clip and pull out the entire thermocouple assembly. Before you do this, be sure to turn off the line valve on the gas supply.

Do all water heaters have a thermocouple?

Not all gas water heaters have a thermocouple. Some newer models have an advanced temperature control system. Essentially, it is a microprocessor that constantly monitors and controls burner operation and maintains consistent and accurate water temperature levels.

What does the thermocouple do on my water heater?

The thermocouple is part of the pilot burner assembly and connects to the gas control valve on the outside of the water heater. It is a simple device that converts the heat from a burning flame into a small electrical current , allowing it to work like a switch to control the flow of gas from the gas supply valve .