What does first article inspection include?

First Article Inspection (FAI) is the process of planning, manufacturing, and verifying a production process. A First Article Inspection Report (FAIR) is the document that certifies that each sample was produced and inspected according to the customer’s specifications.

What is AS9102 first article inspection?

The purpose of the First Article Inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. …

Does ISO 9001 require first article inspection?

Does ISO 9001 require first article inspection? ISO 9001 does require that you have your operational processes defined and controlled; however, the very specific requirement to perform and record the inspection of an article from the first production run is not included as a required verification process.

What is a Delta First Article Inspection?

What is Delta FAI? A Delta FAI, or partial FAI, is done when there is a change in the manufacturing process. A partial or Delta FAI is required when: A change in design potentially affects form, fit, or function. A change in manufacturing source, process, inspection method, location of manufacture, tooling, or material.

When should a first article inspection be done?

First Article Inspection is conducted during the first production run. If you find something, not 100% compliant to requirement, you need to take the corrective action.

What is first article approval?

First Article Approval is the process of approving the first products created from your new mold — sometimes this process will need repeating if your engineers find flaws with the design, mold dimensions, or you are not happy with the color or final material feel.

Why do we do first article inspection?

To verify the production process in every parameter, rather than just concentrating on “critical” dimensions. To verify all tooling used to produce a part, to ensure that it is capable of producing parts to specifications. To verify the ability of the manufacturer to meet the needs of production.

What is the difference between FAI and PPAP?

PPAP (Production Part Approval Process) is a mandatory process in the automotive industry, and is designed to assess the manufacturability of the supplier to fulfill customer quality requirements. FAI (First Article Inspection) is the aerospace equivalent of the PPAP and is also called initial quality control.

What is the purpose of a first article inspection?

First article inspection (FAI), a process shared across nearly every type of manufacturing industry in the world, allows suppliers to formally report measurements of the initial part manufactured in cooperation with a customer who reviews and approves it.

What does first article test mean?

A first article inspection (FAI) is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Typically the supplier performs the FAI and the purchaser reviews or approves the report.

What is last article inspection?

A Last Article Inspection is required when a production source is to change. A LAIR is the same as a. FAIR, but conducted on a product prior to the end of production in the existing source.

What is the purpose of First Article Testing and Approval?

First Article Tests (FAT) [1] FATs consist of a series of formal contractual tests conducted to ensure the effectiveness of the manufacturing process, equipment, and procedures. These tests are conducted on a random sample from the first production lot.

What does first article inspection report mean in AS9102?

(Ref 9102 Rev B, Sec 3.10.) The first article inspection report, “The forms and package of documentation for a part number, sub-assembly, or assembly, including associated FAI results, as defined by this standard.” (Ref 9102 Rev B, Sec 3.11.)

What is the purpose of the AS9102 FAI Standard?

The AS9102 Standard establishes documentation requirements for the First Article Inspection (FAI). The purpose of this standard is to provide a consistent documentation requirement for aerospace components First Article Inspection. Some customers also flowed down the AS9102 requirements to non-aerospace parts as well.

Where can I get AS9102 FAI bubble drawings?

InspectionXpert has a standalone version and integrations into most of the large CAD systems (Catia, Pro/E, SolidWorks, etc…). It can create ballooned PDFs from your drawing and I am pretty sure that they include the AS9102 and PPAP forms out of the box but you could check their web site to find out for sure.

Which is an example of an AS9102 form 2?

AS9102 – Form 2. Form 2 is described as Product Accountability, and has two sub-sections: Raw Materials and Special Processing section; A Functional Testing section. As an example, your raw materials may include a block of Al6061 T6, a conductive epoxy, and a copper tube. The machined aluminum part may be Hard Anodized Black.