What is hansei and why is it important in a lean organization?

The continuous improvement practice of looking back and thinking about how a process or personal shortcoming can be improved; the Japanese term for ““self-reflection.”” Thus, hansei is a critical part of organizational learning along with kaizen and standardized work. …

Why is hansei important in Toyota?

Toyota uses a hansei-kai, or reflection meeting to review a project or activity, regardless if it was a success or failure. It helps to identify failures experienced along the way, and create clear plans for future efforts.

What are the questions that should be asked during hansei reflection?

Hansei Lean Thinking

• What did you expect to happen?
• What actually happened?
• What did you learn?
• What still needs to be learned?
• What experiment should we do next?
• How should that experiment be designed?
• When ready, what’s the best way to standardize? to secure, ratchet, and expand our hard-won learnings.

How do you pronounce hansei?

And we reflect. When I was working with Toyota, I learned the art of hansei (pronounced hahn-say). Hansei is the Japanese word for reflection.

What is Jidoka concept?

By definition, Jidoka is a Lean method that is widely adopted in manufacturing and product development. Also known as autonomation, it is a simple way of protecting your company from delivering products of low quality or defects to your customers while trying to keep up your takt time.

What are the five principles of lean?

According to Womack and Jones, there are five key lean principles: value, value stream, flow, pull, and perfection.

What is Nemawashi mean in Japanese?

Nemawashi (根回し) in Japanese means an informal process of quietly laying the foundation for some proposed change or project, by talking to the people concerned, gathering support and feedback, and so forth.

What is meant by Jidoka?

Definition of Jidoka By definition, Jidoka is a Lean method that is widely adopted in manufacturing and product development. Also known as autonomation, it is a simple way of protecting your company from delivering products of low quality or defects to your customers while trying to keep up your takt time.

What are types of Muda?

The three types are Muda (無駄, waste), Mura (斑, unevenness), and Muri (無理, overburden).

What is Shojinka?

flexible manpower line
Shojinka means “flexible manpower line” and the ability to adjust the line to meet production requirements with any number of workers and demand changes. It is sometimes called “labor linearity” in English to refer to the capability of an assembly line to be balanced even when production volume fluctuates up or down.

What are the 7 types of wastes?

The Seven Wastes of Lean Manufacturing

• The Seven Wastes of Lean Manufacturing and Their Impacts on the Environment.
• Overproduction.
• Inventory.
• Motion.
• Defects.
• Over-processing.
• Waiting.
• Transport.

What are the three definitions of Jidoka?

Definition of Jidoka Discover an abnormality. Stop the process. Fix the immediate problem. Investigate and solve the root cause.

Why is Hansei so important in Japanese culture?

Hansei is an important part of Japanese culture – a continuous form of subtle meditation undertaken to look at past mistakes, outline the lessons and pledge to act on those lessons. “Han” means to change, turn over, or turn upside down. “Sei” means to look back upon, review, and examine oneself.

What does Hansei mean in the lean community?

What is Hansei? The Japanese term “hansei,” can simply be translated into English as “reflection,” but in the Lean community and especially Toyota, it has a much bigger meaning. Hansei is really much deeper than reflection. It is really being honest about your own weaknesses. If you are talking about only your strengths, you are bragging.

What does Hansei mean in terms of continuous improvement?

The hansei process, key emphasis is what went wrong and creating a clear plan for guaranteeing that it does not reoccur again. This is a continuous improvement process that is consistently done with every process or project. Hansei is a proven business improvement technique.

What are three tips for more effective Hansei?

Three Tips for More Effective Hansei (Reflection) • May 4, 2015. Hansei is a Japanese word meaning “reflection” or “self-reflection”. It has entered the lean vocabulary through the literature on hoshin planning, and more generally through discussions of what actually happens in the Check/Study and Act phases of the PDCA cycle.