How much does it cost to rebuild a Dana 20?

The dana 20 kit was $78, and the rebuilt kit for the T150 was $85 from Novack.

How can you tell the difference between a Dana 20 and 300?

The best way to tell them apart is knowing that the Dana 300 has an aluminum tailhousing for the rear output while the Dana 20’s is cast iron, and the Dana 20 has a 1-inch-deep sump in the inspection cover while the Dana 300’s is fairly smooth and flat.

What does a Dana 20 weigh?

Dana 20 Specs

How strong is a Dana 300 transfer case?

Broken cases or other components are only very rarely seen. The 300 uses all helically cut gears. It uses a large 1.25″ intermediate shaft. The Dana 300 is strong enough from the factory to handle even the most potent engines and situations.

What fluid goes in a Dana 20 transfer case?

My owner’s manual for my ’78 SII with a Dana 20 says to use straight mineral oil in 90 weight for 0*F and up. That is Gl-1. Todays GL-1 is generally an 85W90. You can use a CD50 synthetic if you can find it.

Can you flip a Dana 300?

Battle tested in the field for more than a decade, the Dana 300 Flip kit has been refined to make flipping and installing your Dana 300 fast and easy. Each kit comes with instillation hardware, one output bearing retainer and Dana 300 Flip Kit insert.

How much HP will a Dana 300 handle?

The Dana 300 has exceptional strength for its size. Worthy believes that a stock Dana 300 can easily handle power ratings up to 350 horsepower and 350 lb-ft of torque, while Novak says they regularly see them handling big-block power and deep compound gearing without failure.

How good is a Dana 20 transfer case?

The stock Dana 20 transfer case found in a lot of Jeeps, Scouts, and Broncos is a sturdy and reliable unit. However, its Low-range gear ratio is only 2.03:1.

How do I identify a Dana 20?

Identifying it: The rear output shaft of the Dana 20 is in-line with the input shaft. Both units are very compact, so if you remember the input/output configuration, it’s easy to differentiate them from other Jeep cases.

Is Dana 20 a good transfer case?

How does a Dana 300 twin stick work?

with the twin sticks the left stick shift the rear output, the right stick shifts the front output, forward is low, center is neutral, all the way back is HIGH.

Is it possible to rebuild a Dana 20?

The Dana Model 20 transfer case makes for an enjoyable and satisfying rebuild project. Individuals can obtain outstanding results with some information, good parts, and pride in their work.

When was the Dana 20 transfer case installed?

We offer quality transfer case parts and rebuild parts kits that are designed to be top of the line overhaul kits. The Dana 18, Dana 20 or Dana 300 was installed in the Jeep Grand Cherokee in the years 1992-1998.

Where are Item 60 and 61 on a Dana 20?

(Item #60 and #61 are found only on 1962 to 1965½ model 20 transfer cases.) On model 20’s that do not use the thrust washer, the shaft can be pulled from the bearing. These units use a spacer between the bearing and the shaft instead of the thrust washer and snap ring.

Do you need a 12 month warranty on a Dana transfer case?

If you decide to replace your Dana 18, Dana 20 or Dana 300 transfer case with a remaufactued unit with a 12 month warranty see our complete list of transfer cases for Jeep vehicles. All rebuilt transfer case get new seals, bearings, chains, fork pad, encoder motors and viscous couplers.