What does downtime stand for?

Defects Overproduction Waiting
The acronym for the eight wastes is DOWNTIME. Downtime stands for: Defects. Overproduction. Waiting.

What are D and E in downtime stand for?

E-Extra-processing. DEFECTS- Defects means something wasn’t created or completed correctly. Defects usually result in re-work or re-do’s, which means more time and money spent fixing and correcting. Defects are usually defined by the customer.

What is downtime also called?

The common reasons for unplanned outages are system failures (such as a crash) or communications failures (commonly known as network outage). The term is also commonly applied in industrial environments in relation to failures in industrial production equipment.

What is downtime in industrial engineering?

Plant downtime is the period which the plant is off-line and not producing any products or adding value to the business and its customers. It can also be called idle time, downtime, or off line period.

What are the 7 wastes in Six Sigma?

Under the lean manufacturing system, seven wastes are identified: overproduction, inventory, motion, defects, over-processing, waiting, and transport.

How many types of waste of lean downtime are there?

8 types
Today, the Lean Manufacturing model recognizes 8 types of waste within an operation; seven originally conceived when the Toyota Production System was first conceived, and an eighth added when lean methodology was adopted within the Western World.

What are the 7 wastes?

What 5S means?

5S stands for the 5 steps of this methodology: Sort, Set in Order, Shine, Standardize, Sustain. These steps involve going through everything in a space, deciding what’s necessary and what isn’t, putting things in order, cleaning, and setting up procedures for performing these tasks on a regular basis.

What are the eight wastes?

The 8 wastes of lean manufacturing include:

• Defects. Defects impact time, money, resources and customer satisfaction.
• Excess Processing. Excess processing is a sign of a poorly designed process.
• Overproduction.
• Waiting.
• Inventory.
• Transportation.
• Motion.
• Non-Utilized Talent.

What is the machine downtime?

Equipment downtime is essentially any period of time that a piece of equipment is not working or producing. Downtime can either be unplanned because of a breakage or defect or planned in the case of scheduled or intended maintenance activities. Downtime generally refers to unexpected downtime which stops production.

What are 7 wastes?

The original seven wastes (Muda) was developed by Taiichi Ohno, the Chief Engineer at Toyota, as part of the Toyota Production System (TPS). The seven wastes are Transportation, Inventory, Motion, Waiting, Overproduction, Overprocessing and Defects. They are often referred to by the acronym ‘TIMWOOD’.

What does Kaizen stand for in Business category?

Kaizen is a Lean manufacturing tool that improves quality, productivity, safety, and workplace culture. Kaizen focuses on applying small, daily changes that result in major improvements over time. Kaizen first surfaced during the effort to rebuild Japan after World War II. At the time, several U.S. business consultants collaborated

Where does the word kaizen come from in Japanese?

Kaizen (改善) comes from two Japanese words: Kai (improvement) and Zen (good), which translates to “continuous improvement”. In business, Kaizen refers to activities that continuously improve all functions and involve all employees from the CEO to the assembly line workers.

What is the purpose of the daily process of Kaizen?

Kaizen is a daily process, the purpose of which goes beyond simple productivity improvement.

When was Kaizen introduced to the Western world?

Over 30 years ago, Masaaki Imai sat down to pen the groundbreaking book ‘Kaizen: The Key to Japan’s Competitive Success’ (McGraw Hill). Through this book, the term KAIZEN™ was introduced in the western world. Today KAIZEN™ is recognized worldwide as an important pillar of an organization’s long-term competitive strategy.